Services

CMC (Comprehensive Maintenance Contract) for a Diesel Generator (DG) set is a comprehensive service agreement that goes beyond basic maintenance to provide extensive coverage and support for ensuring the optimal performance and reliability of the DG set. This type of contract is particularly beneficial for businesses and organizations that heavily rely on continuous and reliable power supply from their DG sets. Here’s a detailed explanation of what CMC service for a DG set typically includes:

Scope of Services

1. Scheduled Maintenance: Regular inspections and preventive maintenance activities are scheduled as per manufacturer recommendations and operational requirements. This includes checking and servicing critical components such as the engine, alternator, cooling system, fuel system, and electrical connections

2. Emergency Support: CMCs often include 24/7 emergency support and breakdown assistance. This ensures prompt response times from trained technicians to address unexpected issues and minimize downtime.

3. Load Testing: Periodic load testing is conducted to verify the DG set’s capacity to handle the intended load during power outages. This ensures that the DG set can perform as required during critical situations.

4. Oil and Fluid Analysis: Regular analysis of oil, coolant, and other fluids helps in detecting early signs of engine wear, contamination, or potential failures. It guides in timely replacements and adjustments to maintain optimal performance.

5. Consumables and Parts: CMCs typically cover the cost of consumables such as filters, lubricants, coolant, and sometimes even major parts replacement (depending on the contract terms). This helps in controlling operational costs and ensures genuine parts are used.
6. Technical Support: Customers benefit from ongoing technical support and advice from qualified engineers to optimize DG set operations, implement recommended upgrades, and troubleshoot complex issues.

An Annual Maintenance Contract (AMC) for a Diesel Generator (DG) set is crucial for ensuring its optimal performance, reliability, and longevity. DG sets are essential for providing backup power in various industries, commercial establishments, residential complexes, and events where uninterrupted electricity supply is critical. Here’s a detailed explanation of what an AMC service for a DG set entails:

Scope of Services

The scope of services covered under an AMC for a DG set typically includes:

1. Regular Inspections: Scheduled inspections are conducted at specified intervals (monthly, quarterly, semi-annually, or annually) to assess the condition of the DG set. This involves checking key components such as the engine, alternator, fuel system, cooling system, electrical connections, and control panel.

2. Preventive Maintenance: Preventive maintenance tasks are performed to prevent potential issues and ensure the DG set operates efficiently. This includes cleaning, lubrication, filter replacements, checking fuel levels, and battery health checks.

3. Load Testing: Periodic load testing is essential to verify the DG set’s capacity to handle the intended load during power outages. This test ensures that the DG set can perform as required during emergencies.

4. Oil and Fluid Analysis: Regular analysis of oil and coolant fluids helps in detecting early signs of engine wear, contamination, or potential failures. It guides in timely replacements and adjustments to maintain optimal performance.

5. Emergency Repairs: The AMC may cover emergency repairs and breakdown support, ensuring quick response times from trained technicians to resolve issues promptly and minimize downtime.

6. Technical Support: Customers typically receive technical support and advice from qualified engineers to address queries, optimize DG set operations, and implement recommended upgrades or modifications.

Major overhauling service is a comprehensive maintenance procedure performed on heavy machinery, engines, or equipment to restore them to optimal working condition. It involves thorough inspection, disassembly, repair, replacement, and reassembly of critical components. This service is typically conducted at regular intervals or when the equipment shows signs of significant wear or performance degradation. Here’s a detailed explanation of what major overhauling service entails:

Purpose and Scope of Major Overhauling Service

1. Assessment and Planning: The process begins with a detailed assessment of the equipment's current condition and performance history. Based on this assessment, a plan is formulated outlining the scope of work, required resources, and estimated downtime.

2. Disassembly: The equipment is carefully disassembled under controlled conditions by trained technicians. This step involves removing major components such as engine blocks, cylinders, pistons, bearings, valves, and other critical parts depending on the type of equipment.

3. Inspection and Evaluation: Each component is meticulously inspected for wear, damage, or signs of fatigue. Advanced techniques such as non-destructive testing (NDT) may be used to detect internal defects that are not visible to the naked eye.

4. Repair and Replacement: Components that are worn out, damaged, or nearing the end of their service life are repaired or replaced with new parts. This ensures that the equipment meets or exceeds original equipment manufacturer (OEM) specifications.

5. Cleaning and Reconditioning: All parts, including the disassembled components and newly replaced parts, are thoroughly cleaned and reconditioned to remove contaminants and improve their operational efficiency.'

6. Assembly and Testing: After the repair and replacement process, the equipment is reassembled following strict assembly procedures and torque specifications. Functional testing is conducted to ensure proper alignment, operation, and performance.

Service Details: We are the leading organization to offer our precious clients an optimum quality Engine Overhauling Service. This service is carried out under the strict supervision of our experts using the best grade tools and advanced techniques. Our skilled professionals ensure the clients that the service, provided by us is highly reliable and executed in an excellent manner. The offered service is performed within a stipulated time-frame. Furthermore, this service can be availed by our precious clients at budget-friendly prices.